Many of our customers usually work with around 10 lb as it’s more affordable. In our testing we found that anything from 6 lb up works pretty well, and has many applications outside of sign making. This product is also manufactured by many with various brand names. It’s ideal for outdoor sign work as it’s impervious to weathering. – HDU Foam. High Density Urethane or SignFoam is a great machining foam. We sell this in sizes 8×10, 11×14, and 12×18 in white and bone (very light tan). It comes in almost any color and size you can think of, but we’ve found the most useful is white at 1/4″ thick. Popular uses for this product are lithopanes (carved, backlit photos) and mold masters (can carve very smooth). There are many manufactures for this solid surface acrylic product, but you need to stay away from the variations with “ester” in them. Here is a list of the top products we’ve seen and experimented with. There are several materials other than wood that are popular with our users.
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